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Journal : Tibuana

CALCULATION OF VALUE OF OVERALL EQUIPMENT EFFECTIVENESS AS A BASIS OF PRODUCTIVITY IMPROVEMENT PROCESS SHEARING LEAF SPRING IN PT INDOSPRING TBK GRESIK Suparno, Suparno
Tibuana Vol 2 No 01 (2019): Tibuana
Publisher : UNIPA PRESS

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Abstract

PT. Indospring, Tbk as a motor vehicle producer industry is demanded to continuously improve the quality of products made in order to remain competitive in the current era of globalization. This is in line with the amount of demand that shows an upward trend. However, the performance of one of the production equipment that is not running optimally causes the output of production is low. From this problem, how is the OEE measurement as the basis of the proposed improvement design to improve the performance of the production equipment so as to achieve World Class Value standard.In performing these performance improvements, it is used OEE method application, Fishbone Diagram, Pareto Diagram in solving the problems that occur. OEE calculation results show that the equipment in the Eye Forming Process has the lowest OEE value compared to Cutting and Process Punching that is equal to 77.94%. This is due to 2 factors namely Performance Factor (83.83%) and Quality Factor (96.18%). The result of analysis that the biggest factor of Performance (Unplanned Down Time) is the first because the process of set up is 733 minutes (52,47%) and secondly because the problem of mandril jam is 450 minutes (32,21%) and Eye Forming Defect ), The first is Eye forming Deformed 1034 pcs (60.50%) and the second is Eye forming Defect Grip as much as 381 pcs (22.29%). Based on the results of the analysis then made an improvement proposal based on the priority of critical problems that occur to improve the performance of equipment in the process.
Co-Authors Abdul Asib Achmad Dwityanto, Achmad Adi, Nugroho Prasetya Afidah Silmi, Afidah Afriani, Devi Agung Kumoro Wahyuwibowo, Agung Kumoro Agus Heru Purnomo, Agus Heru Ahmadi Ahmadi Ajeng Cita Anggraini, Ajeng Cita Alpin Y, Rattiwizal Amalia, Mufidah Nur Amalia, Mufidah Nur Amin Setyo Leksono Amin Sumadyo, Amin Ana Hardiana, Ana Andarwulan, Trisna Anggraeni, Astri Widyaruli Angreini Oktarina, Angreini Ari Saptono, Ari Ariani Nurfakhirah, Ariani Ary Fawzi, Ary Ayu Fitri Utami, Ayu Fitri Bambang Ruwanto, Bambang Bandono, Adi Bandono, Adi Baveja, Pratibha Bulan G. Munthe Daniel Yanuar Aditya Beny Prabowo, Daniel Yanuar Aditya Beny Dantje Salean, Dantje Dawud Dawud, Dawud DEDDY MUCHTADI DEDI SOEDHARMA Dewi M. Prawiradilaga, Dewi M. Dewi Malia Prawiradilaga, Dewi Malia Dewi Rochsantiningsih Dewi, Rr Ponco Dhita Fardaniwuri, Dhita Diksono, Diksono Djemari Mardapi Dwijonagoro, Suwarna Dwiono, Rija Dyah Susilowati Pradnya Paramita, Dyah Susilowati Pradnya Eaton, James A. Edi Istiyono Edi Pramono Singgih, Edi Pramono Edi Purwanta Eka Setiawati Eko Budi Prasetyo, Eko Endah Kumala Dewi Endang Setyaningsih Endang Werdiningsih, Endang Eni Kamal Erfiani, Nunun Nuki Eveline, Erlin Fazini, Harum Nazra Frank E Rheindt Fransiska Fransiska Fransiska R. Zakaria Ghozali, Raymond Allen Gwee, Chyi Yin Hadi Setiawan Hamim, Moh. Ismail Hanif, Imam Hanson, S.W. Hari Eko Irianto Hari Yuliarso, Hari Haryanto Haryanto Hendarto, Iqbal Dwi Hendro Tjahjono Hidayat Ashari, Hidayat Husna, Abidah I Made Suparta Ilma, Risca Zaqia Imam Faisal Hamzah Isnadi, Isnadi Jauhariatun Marfu’ah, Jauhariatun Jiwa, I Made Joko Nurkamto Jovita Tri Murtini Jumadi Jumadi Junil Adri Juri, Juri Kartika Fitri Annisa, Kartika Fitri Kartiko, Donni Khaireni Puspaningtyas, Khaireni Khoirunnisa Khoirunnisa Kirono, Rejo Kusmiyati Tjahjono Lantip Diat Prasojo Laxmita, Natasia Anggi Leny Pramesti, Leny M.J.A, Syayid Qosim Maulana, Rizkia Rahmani Maya Andria Nirawati, Maya Andria Meilina Estiani, Meilina Mila Faila Shofa Mohammad Sulchan Monitja, H.E. Muchlis Achsan Udji Sofro Mudilarto, Mudilarto Muhammad Zaini Muhtia, Anggri Muhtia, Anggri Muhtia, Anggri Muljanah, Ijah Murdohardono, Dodid N. Praptiningrum Nailul Izzah NEVIATY PUTRI ZAMANI Ng, Nathaniel Sheng Rong Ngadiso Ngadiso Niken Arimbi, Niken Njib, Rifki Njib, Rifki Novi Eka Susilowati, Novi Eka Nur Hamidah, Nur Nurhanifah Nurhanifah Nurul Huda Oman Abdurahman Oyong Satriakusuma, Oyong PERDANA, RIKI Pertiwi, Nonie Intan Peter R Wilton, Peter R Philippe Verbelen, Philippe Prasetiawan, Heru Pratomo, Setyohadi Purwandari, Ernisa Putiri B. Katili, Putiri B. Putra, I Nengah Putri Abadi, Nuri Yuniar Wahyu Rachmadi Nugroho, Rachmadi Rachmaniar Rachmat Rahim, Bulkia Rahmatika, Annisa Ramadhani, Raden Roro Indira Ratna Dwi Astuti, Ratna Dwi Relita, Dessy Triana Rheindt, Frank E. Rheindt, Frank Erwin Riono, Riono Riono, Riono Ristika Ramadini, Ristika Riyan Pandu Wijayanto, Riyan Pandu Riza Auliwati, Riza Rosana Dewi Yunita Rosana Dewi, Rosana Rosenthal, A.J. rosidi, abdul majid Rosyidi, Moh. Ririn Rovikasari, Mala Rovikasari, Mala Roziqoh Roziqoh Rufaidah, Anik Rulina Suradi, Rulina S Suharyo, Okol Sa'adah, Lailatus Sabtanto Joko Suprapto Samsudi Samsudi Saprianto, Saprianto Siti Nurjanah Slamet Supriyadi Soemarno Soemarno Sofiyanurriyanti, Sofiyanurriyanti Sri Lestari Subekti, Agung Tri Sudjiwanati, Sudjiwanati Suharjo, Bambang Suharjo, Bambang Suhartono Suhartono Sukandari, Benny SUMADI SUMADI Sumardi Sumardi Sunardi Sunardi Sunaryo Sunaryo Sungkono Sungkono Supri, Slamet Supri, Slamet Suryaningrum, Theresia Dwi Susanto, Arica Dwi Susi Endang Era Wati Syah, Fadiel Muhammad Syarifatul Fitria, Syarifatul Tawaqal, Irzal Tri Mardiyanti, Tri Tri Ratnawati Tri Utami Tri Yuni Iswati Ummul Mustaqimah, Ummul Wulan Cahyaning Maharani, Wulan Cahyaning Yeni Karlina, Yeni Yudhi Satria Restu Yuni Dhamayanti, Yuni Yusman Wiyatmo, Yusman Yusuf Palgunanto, Yusuf Zatar, Anjelika