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Journal : Journal of Research and Technology

ANALISIS PENGENDALIAN KUALITAS PRODUKSI BOGIE BARBER S2HD 9C MENGGUNAKAN METODE LEAN SIX SIGMA DENGAN PENDEKATAN DMAIC (DEFINE, MEASURE, ANALYZE, IMPROVE, CONTROL) STUDI KASUS DI PT BARATA INDONESIA (PERSERO) GRESIK Suparno, Suparno; Hamim, Moh. Ismail; Prasetiawan, Heru
Journal of Research and Technology Vol 2, No 2 (2016)
Publisher : Universitas Nahdlatul Ulama Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (2817.309 KB) | DOI: 10.5281/zenodo.2581984

Abstract

This study aimed to analyze the quality control and waste that occurs in side frame S2HD9C production using lean six sigma method with DMAIC approach in PT Barata Indonesia (Persero) Gresik. Side frame S2HD9C is a part of bogie barber S2HD9C products. This study focused on six sigma phase on defect analysis and sigma performance, while lean six sigma phase focused on the analysis of waste and sigma performance. The data used in this study are two types: primary and secondary data, qualitative and quantitative. Primary data were obtained from field observations, while secondary data obtained from the study of the document. This study conducted with the approach of DMAIC (define, measure, analyze, improve, control). After the analysis at six sigma stage, it is known that there are 5 types of defects that occur in January to April 2016, they are trapped gas defect 58.18%, broken core defect 21.82%, sand drop defect 12.73%, brake mold defect 5.46% and misplace core defect 1.82%. And sigma value achievement level of each defect are as follows: trapped gas defect 1235.71 DPMO = 4.52σ, broken core defect 463.392 DPMO = 4.81σ, sand drop defect 270.312 DPMO = 4.96σ, brake mold defect 115.848 DPMO = 5.18σ and misplace core defect 38.616 DPMO = 5.45σ. In lean six sigma stage, it is known that there are 4 types of waste, they are: waste defect product, waste waiting time (delay), waste transportation, and waste excess process. Here are achievement values of each waste: waste defect product 6890 DPMO = 3.96σ and value capability process 1.31 = 3.94σ, waste waiting time (delay) value capability process 1 = 3σ, waste transportation value capability process 1.31 = 3.94σ and waste excess process 1499.75 DPMO = 4.47σ.
Co-Authors Abdul Asib Achmad Dwityanto, Achmad Adi, Nugroho Prasetya Afidah Silmi, Afidah Afriani, Devi Agung Kumoro Wahyuwibowo, Agung Kumoro Agus Heru Purnomo, Agus Heru Agustihana, Seftyan Ahmadi Ahmadi Ajeng Cita Anggraini, Ajeng Cita Alpin Y, Rattiwizal Amalia, Mufidah Nur Amalia, Mufidah Nur Amin Setyo Leksono Amin Sumadyo, Amin Ana Hardiana, Ana Andarwulan, Trisna Anggraeni, Astri Widyaruli Angreini Oktarina, Angreini Ari Saptono, Ari Ariani Nurfakhirah, Ariani Ary Fawzi, Ary Ayu Fitri Utami, Ayu Fitri Bambang Ruwanto, Bambang Bandono, Adi Bandono, Adi Baveja, Pratibha Bulan G. Munthe Daniel Yanuar Aditya Beny Prabowo, Daniel Yanuar Aditya Beny Dantje Salean, Dantje Dawud Dawud, Dawud DEDDY MUCHTADI DEDI SOEDHARMA Desy Aryanti, Desy Dewi M. Prawiradilaga, Dewi M. Dewi Malia Prawiradilaga, Dewi Malia Dewi Rochsantiningsih Dewi, Rr Ponco Dhita Fardaniwuri, Dhita Diksono, Diksono Djemari Mardapi Dwijonagoro, Suwarna Dwiono, Rija Dyah Susilowati Pradnya Paramita, Dyah Susilowati Pradnya Eaton, James A. Edi Istiyono Edi Pramono Singgih, Edi Pramono Edi Purwanta Eka Setiawati Eko Budi Prasetyo, Eko Endah Kumala Dewi Endang Setyaningsih Endang Werdiningsih, Endang Eni Kamal Erfiani, Nunun Nuki Eveline, Erlin Fazini, Harum Nazra Frank E Rheindt Fransiska Fransiska Fransiska R. Zakaria Ghozali, Raymond Allen Gwee, Chyi Yin Hadi Setiawan Hamim, Moh. Ismail Hanif, Imam Hanson, S.W. Hari Eko Irianto Hari Yuliarso, Hari Haryanto Haryanto Hendarto, Iqbal Dwi Hendro Tjahjono Hidayat Ashari, Hidayat Husna, Abidah I Made Suparta Ilma, Risca Zaqia Imam Faisal Hamzah Isnadi, Isnadi Jauhariatun Marfu’ah, Jauhariatun Jiwa, I Made Joko Nurkamto Jovita Tri Murtini Jumadi Jumadi Junil Adri Juri, Juri Kartika Fitri Annisa, Kartika Fitri Kartiko, Donni Khaireni Puspaningtyas, Khaireni Khoirunnisa Khoirunnisa Kirono, Rejo Kusmiyati Tjahjono Lantip Diat Prasojo Laxmita, Natasia Anggi Leny Pramesti, Leny M.J.A, Syayid Qosim Maulana, Rizkia Rahmani Maya Andria Nirawati, Maya Andria Meilina Estiani, Meilina Mila Faila Shofa Mohammad Sulchan Monitja, H.E. Muchlis Achsan Udji Sofro Mudilarto, Mudilarto Muhammad Zaini Muhtia, Anggri Muhtia, Anggri Muhtia, Anggri Muljanah, Ijah Munzir, Abdullah Murdohardono, Dodid N. Praptiningrum Nailul Izzah NEVIATY PUTRI ZAMANI Ng, Nathaniel Sheng Rong Ngadiso Ngadiso Niken Arimbi, Niken Njib, Rifki Njib, Rifki Novi Eka Susilowati, Novi Eka Nur Hamidah, Nur Nurhanifah Nurhanifah Nurul Huda Oman Abdurahman Oyong Satriakusuma, Oyong PERDANA, RIKI Pertiwi, Nonie Intan Peter R Wilton, Peter R Philippe Verbelen, Philippe Prasetiawan, Heru Pratomo, Setyohadi Purwandari, Ernisa Putiri B. Katili, Putiri B. Putra, I Nengah Putri Abadi, Nuri Yuniar Wahyu Rachmadi Nugroho, Rachmadi Rachmaniar Rachmat Rahim, Bulkia Rahmatika, Annisa Ramadhani, Raden Roro Indira Ratna Dwi Astuti, Ratna Dwi Relita, Dessy Triana Rheindt, Frank E. Rheindt, Frank Erwin Riono, Riono Riono, Riono Ristika Ramadini, Ristika Riyan Pandu Wijayanto, Riyan Pandu Riza Auliwati, Riza Rosana Dewi Yunita Rosana Dewi, Rosana Rosenthal, A.J. rosidi, abdul majid Rosyidi, Moh. Ririn Rovikasari, Mala Rovikasari, Mala Roziqoh Roziqoh Rufaidah, Anik Rulina Suradi, Rulina S Suharyo, Okol Sa'adah, Lailatus Sabtanto Joko Suprapto Samsudi Samsudi Saprianto, Saprianto Siti Nurjanah Slamet Supriyadi Soemarno Soemarno Sofiyanurriyanti, Sofiyanurriyanti Sri Lestari Subekti, Agung Tri Sudjiwanati, Sudjiwanati Suharjo, Bambang Suharjo, Bambang Suhartono Suhartono Sukandari, Benny SUMADI SUMADI Sumardi Sumardi Sunardi Sunardi Sunaryo Sunaryo Sungkono Sungkono Supri, Slamet Supri, Slamet Suryaningrum, Theresia Dwi Susanto, Arica Dwi Susi Endang Era Wati Syah, Fadiel Muhammad Syarifatul Fitria, Syarifatul Tawaqal, Irzal Tri Mardiyanti, Tri Tri Ratnawati Tri Utami Tri Yuni Iswati Ummul Mustaqimah, Ummul Wulan Cahyaning Maharani, Wulan Cahyaning Yeni Karlina, Yeni Yudhi Satria Restu Yuni Dhamayanti, Yuni Yusman Wiyatmo, Yusman Yusuf Palgunanto, Yusuf Zatar, Anjelika